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International Bandwidth Analysis - Sustainability Study of US and European Glass Industry Carbon Constraints and Energy

Prepared by: Dr. Warren Wolf

Joint project of: Glass Manufacturing Industry Council and U.S. Department of Energy Industrial Technology Program

Download at No Charge

 

A series of questions were submitted to leaders in both US and the European Glass Industry.  The focus of the questionnaire and this paper giving the results of the survey is to offer the Glass Manufacturing Industry Council/GMIC as well as the Industrial Technology Program/ITP in Glass within the US/DOE with an understanding of where the glass industry within the US presently stands with respect to issues around sustainability and in particular with respect to carbon constraints and its future implications on the glass industry as well as the anticipated issues in the industry around energy costs and availability. 

This study is different from other recent work done for ITP-Glass in that it also considers a large body of responses from European Glass Leaders. In a sense this realizes two aspects: First GMIC is now opening its membership to all global glass manufacturers. And second the issues of sustainability within the glass industry that arise from carbon constraints and the costs of energy and its availability are issues that will require global considerations if best solutions are to be found.

 

Industrial Glass Bandwidth Analysis

Prepared by: David M. Rue; James Servaites, Dr. Warren Wolf 

Download at No Charge 

 

The Industrial Glass Bandwidth Analysis has been prepared as a guide to identifying places in the glass-making process where energy can be saved and the means whereby it can be saved.  This was accomplished by reviewing available literature, discussions with industry experts, and several rounds of questionnaires sent to industry experts. 

 

The study provides current benchmarking of glass industry energy use.  Each of the major glass segments has been considered separately due to inherent differences in their energy use profiles.  Also to provide guidance on where the largest energy savings are possible, the energy use in each glass industry segment has been presented in two ways 1) by process step; and 2) in current average, state-of-the-art, practical minimum and theoretical minimum.  The original project approach is presented in the appendix of the analysis for reference.

 

GMIC Symposium – Alternatives for Energy Reduction May 2006 – (at ACerS – GOMD Spring 2006 Meeting)

GMIC Symposium CD with presentation on two different themes:

 Ø      SYNGAS

o        08:00 a.m. to 10:40 a.m.  speakers addressed the question of alternative fuel sources, focusing on the possibilities of “Syngas” derived from “clean coal gasification” being used as an alternative to increasingly expensive natural gas for glass melting.

Ø      GLASS MELTING APPROACHES

o        10:40 a.m. to 4:00 p.m. speakers presented a number of different approaches that could be effectively adopted in glass melting so as to reduce the energy intensity of the melting process.

As a bonus, we have included the presentation presented by Fred Quan, the Meeting Keynote Speaker, on: “Shattering Stale Concepts – Re-Inventing the Glass Industry”.  Click here to review the documents appearing on the CD.

The cost: $25.00 includes shipping and handling

We can accept payment by check or credit/debit card (Visa, MasterCard or Discover -- NOT American Express) - Credit card only for non-U.S. destinations please.  Contact Donna Ransom at 614-523-3033 or dransom@gmic.org


High Temperature Glass Melt Property Database for Process Modeling

September 2005

This work is the result of a study to develop a high-temperature melt properties database with sufficient comprehensive and reliability to allow mathematical modeling of glass melting and forming processes for improved product quality, improved efficiency and lessened environmental impact. ISBN 1-57498-225-7

Editors: Thomas P. Seward, III, Terese Vascott

The cost:

$109.00 US

$141.99 CAD/£64.50/€90.90

To order your copy visit Wiley at www.wiley.com

 


Technical and Economic Assessment (TEA) Available at GMIC

October 2004

An in-depth look at the glass industry, tracing the history of current and developing melting technologies and describing the economic challenges the industry faces.  This comprehensive reference book was produced by the GMIC under contract to the Department of Energy.  Principal Investigators Phil Ross and Gabe Tincher interviewed representatives of over 90 companies and consulted hundreds of technical articles and patents to create this complete overview of our industry, its past and possible future!  Margaret Rasmussen of the Paul Vickers Gardner Glass Center, and former Editor of the "Glass Researcher", is Editor.

You can order the TEA for $15.00 by clicking here (add shipping charge of $6.50 U.S. and $13 non-U.S. applies) or you may download the entire document free of charge by clicking here.


"Glass Industry of the Future: Resources and Tools for Energy Efficiency and Cost Reduction Now" CD-ROM

August 2003

A new CD-Rom published by the U.S. Department of Energy in partnership with the Glass Manufacturing Industry Council, provides a wealth of information and tools on technical R&D and energy management best practices.

This new CD contains details on innovative energy efficiency technologies, energy analysis software tools, hands-on tips, plant energy assessment information, training opportunities, financial assistance and much more.  In addition, helpful links to internet sites provide expanded access to even more resources.

For more information or to request a free copy of this CD, contact GMIC 614-523-3033 or request a copy on our "Contact Us" page.


"Glass Manufacturing Issues" - Symposium Proceedings

April 30, 2002

The Glass Manufacturing Industry Council (GMIC) were co-organizers of the focused session entitled "Glass Manufacturing Issues" held on April 30, 2002 during The American Ceramic Society's 104th Annual Meeting in St. Louis, Missouri.

Papers presented at this session reviewed a number of initiatives, currently underway or proposed, which address the issues relating to reducing energy consumption per unit of glass produced and increasing melting furnace efficiencies.

GMIC is pleased to provide these presentations in a CD-ROM format.  These proceedings include the full text (with graphics and/or video) when provided.  You can review the program by clicking on this link-program.

The cost:

$25 for GMIC Members (plus S&H)

$35 for Non-Members (plus S&H)

 

Order CD-ROM


Glass Industry Brochure

The GMIC has recently published an informational/promotional piece on the glass industry that illustrates, in full color, the many aspects of glass: from its origins in nature through its evolution to its reality today as an integral part of every aspect of our life.  Produced through the cooperative efforts of Schott Glass Technologies, Corning, Inc., the Department of Energy, and the GMIC, this is the first brochure in this country to bring together all the wonders of glass for a variety of audiences: glass companies will provide to prospective and new employees; high schools and universities can use it in science courses and to introduce engineering students to the possibilities of glass; the general public will respond to the beauty and diversity of this ubiquitous product. 

The cost is $120/case (120 pcs./cs) plus $17 S&H

Order Brochures here

Request a single copy on our "Contact Us" page.


"Glass Melting Technologies of the Future" - Workshop Proceedings

22 February, 2001

Glass Melting Technologies

The Glass Manufacturing Industry Council hosted a technical workshop during the last day of the U.S. Department of Energy's 4th Industrial Energy Efficiency Symposium & Exposition on February 22, 2001 in Washington, DC. It was entitled "Glass Melting Technologies of the Future".

Presentations on a wide variety of melting technologies and improvements in furnace technology were made to over 150 attendees from all areas of the industry.

GMIC is pleased to provide these presentations in a CD format. These proceedings include the full text and/or graphics. You can review the program by clicking on this link.

Also included on this CD are links to information on the products and services provided by our workshop sponsors who contributed greatly in making this event possible.

The cost:
$25 for Members (plus S&H)
$35 for Non-Members (plus S&H)

Order CD-ROM


"Advances in Combustion Technologies For Glass Processing" – Workshop Proceedings

2 May, 2000

CD cover

This half-day workshop was held in conjunction with the Glassman America 2000 Exhibition in Pittsburgh, PA on 2 May, 2000. 14 speakers presented technical papers on the topics of: "Burners- Advanced Oxy-fuel and Air-fuel Combustion Technologies" and "Controls - Advanced Sensors and Process Control Technologies". Approximately 200 attended the session over the course of the afternoon. These proceedings include the full text and/or graphics of all the presentations. You can review the program by clicking on this link.

The cost:
$25 for Members (plus S&H)
$30 for Non-Members (plus S&H)

Order CD-ROM


Oxy-Fuel Issues II: Approaching the New Millenium - Workshop Proceedings

Proceedings of the Second Workshop organized by the U.S. Glass Industry on 10 February, 1999, in Washington, D.C., which presented information on latest technologies relating to Oxy-Fuel combustion for use in that industry. 26 Papers are presented in a series of "roundtables" in following subject areas: Oxygen Generation Technologies, Combustion and Emissions, Refractories, Process Optimization: Sensors & Modeling, and Waste Heat Recovery. Graphics of all presentations are included. Q&A and discussions followed. Includes full attendance list of 100+ glass industry
specialists.

Price:
Free  (plus $6.50 S&H in US) for orders outside US please call for shipping charges.

Order Book


Glass: a Clear Vision for a Bright Future
book cover
Learn how the U.S glass industry is responding to the competitive, environmental, and technological challenges facing it. In this document, the industry outlines its vision for research priorities and long-range goals to maintain and build its competitive market position. The report provides an overview of the glass industry, past, present, and future, and defines industrial, academic, and government research partnerships to ensure a bright future. Available at no charge from the Department of Energy.

Request copies of the Glass Vision at by calling 614-523-3033 or contact us  on our "Contact Us" page.


Glass Industry Technology Roadmap                      

                      

Recognizing the need for cooperative technology planning for a competitive future, the glass industry, together with the Department of Energy's OIT, held the "Glass Technology Roadmap Workshop" in 1997. A detailed report was issued from this workshop, which brought together 38 industry experts, universities, and national laboratories to help identify key targets of opportunity, technological barriers, and research priorities in the glass industry. The April 2002 edition resulted from information gathered in subsequent workshops held in 1999 and 2000.  This information has been used to update and refine the output of the earlier workshop and develop a more coherent roadmap.  This report is available online and at no charge from the Department of Energy.

Down load your copy by clicking here or you may order directly from GMIC (order here).


Energy & Environmental Profile of the Glass Industry - April 2002

This detailed report benchmarks the energy and environmental characteristics of the key technologies used in the major processes of the glass industry.

Price:
Free  (plus $6.50 S&H in US) for orders outside US please call for shipping charges.

Order Book

 

 

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